轴承滚珠等离子体浸没离子注入过程的数值模拟(5)
时间:2025-04-21
时间:2025-04-21
利用轴对称PIC模型对轴承滚珠等离子体浸没离子注入(PIII)过程进行了数值模拟,对归一化电势的扩展情况进行了研究。在滚珠批量处理过程中,为了避免相邻滚珠周围鞘层的相互重叠对注入均匀性造成不良影响,对滚珠在靶台上摆放的最小距离进行了数值计算,计算结果表明:在电压
1602强激光与粒子束 第16卷
表2 理论计算结果和实验测量结果的对比
Table2 Comparisonofexperimentalmeasurementsandtheoreticalpredictionsofsheathexpanding
distancefromtoppointoftheball/cm
simulativevoltage/kV
experimentalvoltage/kV3.04.504.624.03.503.505.02.582.608.01.101.20
4 结 论
二维PIC模型模拟结果表明,对轴承滚珠进行PIII改性处理时,对于静止状态的滚珠注入剂量均匀性较差,引入旋转靶台可以有效地提高注入均匀性。在对滚珠进行批量处理时,相邻滚珠之间的距离必须大于滚珠周围鞘层的两倍。实验研究表明,测量结果和模拟计算结果吻合较好。
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Numericalsimulationofbearingballsintheplasma
immersionionimplantationprocess
YUYong2hao, WANGLang2ping, WANGXiao2feng, TANGBao2yin,
GANKong2yin, LIUHong2xi, WANGYu2hang, WANGSon2yan
(StateKeyLaboratoryofAdvancedWeldingProductionandTechnology,
HarbinInstituteofTechnology,Harbin150001,China)
Abstract: Theprocessofbearingballsintheplasmaimmersionionimplantation(PIII)wassimulatedusinga22dimensionalparti2cle2in2cell(PIC)model.Thedistributionsofnormalizedpotentialanddosewerestudied.Inordertoavoidoverlapofsheathsbetweendifferentballsinbatchprocess,theminimumdistancebetweentwoneighboringballswascalculated.Whenthevoltageis-40kV,
μs,theminimumdistancebetweentwoballsshouldbe34.18cm.Inaddition,plasmadensityis4.8×109cm-3andpulsewidthis10
thedosedistributionalongthecircumferenceoftheballisnon2uniform.Consequently,arevolvingsubstratewasusedtoimprovetheuni2formity.Furthermore,toevaluatethemodel,theexpansionprocessofsheathwasmeasuredusingaLangmuirprobe.Experimentalre2sultsagreewiththecalculatedvalue,andthemaximumrelativeerrorislessthan8.4%.
Keywords: Plasmaimmersionionimplantation; Numericalsimulationofsheathdynamics; Implantationdoseuniformity
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