年产600万m2陶瓷质地板砖厂工艺设计说明书

年产600万m2陶瓷质地板砖厂工艺设计说明书

年产600万m2陶瓷质地板砖厂工艺设计

摘 要

该设计是年产600万m2瓷质地板砖厂工艺初步设计。

由于近年来渗花抛光砖备受关注，特别是加快城市化建设和全面奔小康社会等政策的出台，给渗花抛光砖带来了新的活力和生机，所以本次设计为选择渗花抛光砖的工厂工艺设计。本次设计通过查找资料，根据我国国情和实际情况，并根据市场前景选择产品的种类和工厂所在地，合理选择工艺流程和设计指标，采用国内先进生产技术及生产设备，机械化、自动化装备水平合理，进行了坯釉料配方计算、物料衡算、设备选型计算和经济技术分析，对全厂进行合理的总平面布置，充分利用厂区面积，提高产品质量，降低能耗。

本设计严格执行国家环境、工业卫生等方面的有关规定，对生产用水进行净化处理、循环利用，气体在排放前进行除尘处理，废品及废渣用于制作轻质泡沫砖，降低污染。整个生产过程充分体现低碳排放、零污水排放、资源循环利用，发展绿色、环保经济。

关键词：渗花抛光砖，工艺设计，物料衡算，设备选型

年产600万m2陶瓷质地板砖厂工艺设计说明书

THE TECHNOLOGICAL DESEN OF CERAMIC FLOOR FACTORY THAT PRODUCES 6000000 m2 ANNUALLY

ABSTRACT

This design is an annual output of 6000000M2 floor brick technology preliminary design.

In recent years Penetrating tile come to attract public attention, especially accelerate the introduction of the policy of urbanization and the round well-off society, brought new vigor and vitality to bleed polished tiles and polished tiles, so this design choose penerating tile factory technology design. According to the China's national conditions, the actual situation and prospects of the market, the design chooses the range of products and factory location by looking for information. The design uses advanced production technology and production equipment, selecting reasonable process and design specifications. It is level of mechanization and automation equipment is reasonable. The design concludes the calculation for the billet glaze material formula, material balance, equipment sizing, and analysis of ecomomic and technical, and the whole reasonable general layout .Makes full use of the factory area, in order to improving the production quality standards, reducing the energy consumption.

This disign is strictly implements national environmental design, industrial hygiene and other aspects of the relevant regulations, the water in the production is used by purification and recycling, the gas is treated by dust exclusion before it emits, and the reject and waste residue are delivered to the production of lightweight foam bricks. The production process is low-carbon emissions, recycling of resources and zero discharge of sewage, developing the green and environmentally friendly economy.

KEY WORDS: Penetrating Polished Tiles，Process，Material Balance，Equipment Selection

年产600万m2陶瓷质地板砖厂工艺设计说明书

目 录

前 言 ................................................................................................ 1 第1章 总论部分 ............................................................................... 2

1.1 设计依据 ............................................................................... 2

1.1.1 设计数据 ..................................................................... 2 1.1.2 设计依据 ..................................................................... 2 1.1.3 设计原则 ..................................................................... 2 1.2 厂址的选择 ........................................................................... 3

1.2.1 建厂地选择的主要因素 .............................................. 3 1.2.2 厂址具体位置选择的原则 .......................................... 3 1.2.3 具体厂址的选择 ......................................................... 4 1.3 生产方法的选择 ................................................................... 4

1.3.1 产品的质量标准 ......................................................... 4 1.3.2 生产方法的确定 ......................................................... 4

第2章 原料、燃料的选择及坯釉配方的确定 ................................ 6

2.1 原料、燃料的选择 ............................................................... 6

2.1.1 选择原则 ..................................................................... 6 2.1.2 原料的选择 ................................................................. 6 2.1.3 燃料的选择 ................................................................. 8 2.2 坯釉配方的确定 ................................................................... 9

2.2.1 配方原则 ..................................................................... 9 2.2.2 配方设计步骤 ............................................................. 9 2.2.3 坯料配方计算 ............................................................. 9 2.2.4 坯料的实验式 ........................................................... 10 2.2.5 坯体烧成温度的计算 ............................................... 13 2.2.6 釉方的确定 ............................................................... 15

第3章 工艺流程 ............................................................................. 17

3.1 全厂工艺流程的选择 ....................................................... 177

3.1.1 选择原则 ............................................................. …… 此处隐藏：14193字，全部文档内容请下载后查看。喜欢就下载吧 ……