机床电气化系统设计与友好界面的编程开发

A Model-Based Method to Develop PLC Software for Machine Tools

模型和模块化、流程化、智能化的机床用PLC开发仿真软件

It is difficult to develop PLC software for modern machine tools due to their increasing functionality and the resulting complexity. One approach to managing this is the model-based development and simulation-aided verification of control software. A suitable method for this is described in this paper. It focuses on a method for modeling the control functionality and a simulation system for commissioning the developed programs using a virtual model of the machine.

Application of PLC to dynamic control system for liquid He cryogenic pumping facility on JT-60U NBI system The control system of the cryogenic facility in the JT-60 NBI system has been replaced by employing the PLC (Programmable Logic Controller) and SCADA (Supervisory Control And Data Acquisition) system. The original control system was constructed about 20 years ago by specifying the DCS (Distributed Control System) computer to deal with 400 feedback loops. Recently, troubles on this control system have increased due to its age-induced deterioration. To maintain the high reliability of the cryogenic facility, a new control system has been planned with the PLC and SCADA systems. Their attractive features include high market availability and cost-effectiveness, however, the use of PLC for such a large facility with 400 feedback loops has not been established because of insufficient processing capability of the early PLC. Meanwhile, the recent progress in the PLC enables to use the FBD (function block diagram) programming language for 500 function blocks. By optimizing the function blocks and connecting them in the FBD language, the feedback loops have been successfully replaced from DCS to PLC without a software developer. Moreover, an oscillation of the liquid He level, which often occurs during the cooldown mode of the cryopumps, can be automatically stabilized by easily adding a new process program in the PLC. At present, the new control system has worked well.

现代液压设备用PLC系统快速准确开发

Design and implementation of look-ahead linear jerk filter for a computerized numerical controlled machine In this study, an open programmable logic controller (PLC) from Fuji electric prescribed in the Structured Text program was applied to develop a look-ahead linear jerk filter (LALJF) for a computerized numerically controlled (CNC) machine. To ensure the smooth and accurate motion of a tool with a linear change in jerk during real-time machining, the proposed filter was formed by combining a look-ahead algorithm with three modified moving average filters (3MMAF). The look-ahead algorithm performed a single look-ahead step-change in the speed of the speed curve. Based on a step-changing speed profile, given maximal acceleration/deceleration and maximum jerk, the speed curve was modified before it was passed through a linear jerk filter to reduce machining time. The speed commands filtered by the proposed filter stabilize machine table at the beginning and end of its motion, and at any point at which its speed exhibits a step-change. The theoretical and computational aspects of the LALJF are presented together with experimental results of its implementation on an X–Y table. The multiple-step-changing speed curve of a CNC machine and the speed curve of a high-speed measurement system were constructed in order to verify the feasibility and precision of the proposed method.

CNC与PLC集成协作方案