Dell QPA Audit Checklist_scoring_final

DELL 审核list

Process QualificationChecklistNew Process Qualification (for brand new factory)1 2 3 4 5 6 7 8 9 Are there procedures to control and verify process design and quality control system through Phase Review process?這些程序是否有通過階段審核過程來管控並驗證制程設計和品質控制系統的程序？ Are there plans that specify the detail activities and goals of each phase ? 是否有計劃說明每個階段的詳細行動和目標 Are there procedures that specify the process metrics and criteria of each phase for qualification ? 是否有程序來具體指明過程的目標和每一個階段的通過承認的判斷標準 Are there checklists and adequate criteria for each phase exit review meeting ? 審核會議前的每一個階段是否有檢查表和足夠的判斷標準？ Are the phase review records verificated and approved by managers ? 階段的審核記錄是否經過經理的驗證和承認？ Is there a procedures to perform FAI(First Article Inspection) on MP Phase? 在量產階段，是否有程序來實施FAI? Is there the reliability test for the product produced under the typical and marginal conditions of M/C ? 在M/C的特定的和零界的條件下是否對產品生產進行可靠性測試？ Is there the qualification record for facility control system such as particle, DI water and chemical gas… etc. ? Are actions taken to correct deficiencies based on CLCA(Close Loop of Corrective Action) procedure ? 是否根據CLCA程序來糾正行動？

DELL LCD Process Audit

Y=1 N=0 LCD Fab. Self Dell score score × × × × × × × × × × × × × × × × × × Module Assy Self Dell score score 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Dell Comment

The Operator Operation10 Is the inspector certified to perform the inspection, or is he/she supervised by a certified inspector? 檢驗員是否具備檢驗的資格。或是受到已取得資格檢驗人員的指導？ × × × × × × × × × × × × × × × × 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 1 Need to improve rework zone

11 Is the Inspector quality performance tracked and controlled ?檢驗員的品質能力是否被追蹤和管制？ Is the operator handling parts properly to avoid damage or mixing ? 12 檢驗人員是否正確處理材料以免損壞或混料？ Is the operator properly grounded when handling ESD sensitive parts ? 13 操作保同在處理ESD敏感元件時，是否正確地接地？

Machine Setup for M/C and Tooling Qualification Is there a procedure& Preventive Maintenance of production line ?是否有產線設備和工具的承認程 14 序？ 15 Are there specific criteria for qualification of M/C and toolings.是否有M/C和工具承認的特定判斷標準？16 Is the equipment MTBF calculated ?設備MTBF是否受檢驗？ Do the machine performance indices define clearly ? (Down time, Cycle time, Process/Product Yield, 17 Rolled Throughput Yield)機器的性能指數是否明確定義？

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Process Qualification

DELL LCD Process Audit

DELL 审核list

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Is there a proper ide

ntication to ensure that production is not able to use the equipment that are under evaluation 是否有一個適當的identication來確保生產上不能使用不合評估的設備？

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19 Is there a comprehensive Preventive Maintenance Plan ?是否有清楚的維護保養計劃？ Are Daily Maintenance logs kept at the machine and are they up to date? 20 日常的保養日誌是否保存在機器上且得到更新？ 21 Are the machine settings tuned to optimum condition ? Was the software updated by quarterly base( at least) to ensure the M/C program is the newest as 22 necessary? Is a Preventative Maintenance Database used to flag when periodic Preventative Maintenance is 23 required? Are problem descriptions and their closure recorded and verified on the Daily and Preventative 24 Maintenance logs?問題描述、結論是否進行記錄並通過日常的和預防保養日誌的驗證 Has SPC control program been implemented for the M/C critical parameters and are the charts updated? 25 對M/C的關鍵參數是否實施SPC控制程序且圖表得到更新？ Have the root cause analysis and corrective actions taken when out-of-control points found on control 26 charts ? Does the manufacturing owner check the effectiveness after PM and feed back to review the PM plan or 27 procedure periodically ?製造的所有者是否檢查PM之後的有效性並定期反饋以審核PM計劃或程序？ Is there an automatic machine shut down mechanism once established process limits have been exceeded ? This is linked to an alert system which informs the appropriate engineer. Only authorized 28 personnel can be allowed to restart the process once the corrective action has been recorded. 是否有自動化的機器來停止機器裝制一旦超出已制訂的制程界限？是否連結一個能通知到相關工程師的警 系統？一旦改善措施被記錄，只有受權人員才能允許重新生產。 Is there a recommended Spare Parts list for the selected machine? 29 所選擇的機器是否有一個推薦性的Spare Parts表。 Are on-hand stock quantities and minimum reorder points set and controlled using a database? 30 是否使用一個數據庫來設置和控制現有庫存數量和最少追加訂購數量 Does the on-hand stock balance reflect the physical stock quantities for two samples taken? 31 現有庫存數量是否能反應出實際的庫存數量？

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