Technologies to Optimize China’s Shale Gas Production
发布时间:2024-08-31
发布时间:2024-08-31
Technologies to Optimize China’s
Shale Gas Production
UOP 5887-1
Honeywell’s Businesses$36.5 billion in revenues in 2011, 50% outside of U.S. Nearly 130,000 employees operating in 100 countries Morristown, NJ global corporate headquarters Automation & Control Solutions Performance Materials & Technologies Transportation Systems
Aerospace
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Energy EfficiencyMore than 50% of Honeywell’s portfolio offers energy efficiency benefitsBy immediately and comprehensively adopting existing Honeywell products, the United States could reduce energy consumption byAir Traffic Modernization Biofuels
Green Buildings
Reduced Emissions
Fuel Efficiency
Industrial Process Efficiency
20 to 25 percentEnergy Efficiency, Demand Response, & Smart Grid
Energy Performance Contracts
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UOP Company ProfileServing the Refining, Petrochemical & Gas Processing IndustriesProfileBusiness Units: Gas Processing and Hydrogen (GP&H) Process Technology & Equipment (PT&E) Catalysts, Adsorbents & Specialties (CA&S) Renewable Energy and Chemicals (RE&C) Offering: Technology, Catalyst & Services to the Refining, Petrochemical and Gas Processing Industries Supplier of molecular sieve adsorbents to process and manufacturing industries Products 51%
Sales: BreakdownEquipment 25%
Licensing 12% Services 12%
Significant Technology PositionUOP Facilities - WW HQ: Des Plaines, Illinois(suburban Chicago) Employees: 3500+
Diverse Offering Sales: Geographic
19 Offices 16 Countries 12 Manufacturing Facilities 5 Engineering Centers
UOP Offices UOP Manufacturing sites
Global Footprint
Global CustomersUOP 5887-4
UOP Project CyclePlanning & Consulting StudiesEngineering Services Basic Engineering Design Advanced Process Control EquipmentTechnology Delivery– Modular Construction – 160 projects since 1987
Catalyst, Adsorbent, Chemicals Training Start-up Assistance Ongoing Services & Inspection
UOP delivers total technology solutions via Modular Equipment and/or Licensed Processes
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Global Gas Supply and DemandStrongEuropean demand Significant Resources
Abundant Shale Supply North America remains separate from global markets – but export projects gaining in credibility
Liquefaction Supply SurgeJapanese crisis – strong incremental LNG demand Large Gas Reserves Ready for Harvest
Strong demand growth across Asia
South America – Imports ramping up again
Technically recoverable shale gas reserves estimated at 1,275 TCF (source EIA) Total unconventional recoverable gas reserves estimated at 1,700 TCF (IEA) Near term plan in China – by 2015: establish 7 TCF recoverable shale gas out of 22 TCF proven shale gas reserves
China building infrastructure to develop gas reserves
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China Gas Treating ChallengesShale gas quality not well defined Lean gas processing may differ from rich gas processing Highly flexible solutions desired Innovative technical solutions to lower the cost of production Contami
nant control may be needed for low levels of H2S
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Natural Gas Value ChainExtraction
UOP Gas Cleanup Technology Acid Gases (H2S, CO2)
ProcessingSeparex Membrane Systems Amine Guard FS Process Selexol Process
Transportation Pipeline & LNG
Water & Mercury StorageMOLSIV & Adsorbents
Distribution
Natural Gas LiquidsTwister® Supersonic Separator Ortloff Processes
UOP has Cleanup Solutions for All Conditions
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UOP Company History from Gas Processing PerspectiveTwister® Separators 1st integrated LNG complex based on UOP feed pretreating technology
2012 2011 2009 2004FEED for FLNG
UOP acquires rights to Amine GuardTMFS& SelexolTM process technologyJoint venture between Union Carbide CAPS division and UOP
1998 1994 1988UOP Separex membrane system for Tupi FPSO
UOP Founded
1949
UOP begins to offer Separex membrane systems Union Carbide develops MOLSIV adsorbents
1914
Industry Leader for Proven Technology; Continual Investment in Future Technology
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UOP SeparexTM Membrane Systems
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Commercial Experience
Installation Type Natural Gas Enhanced Oil Recovery (EOR) Hybrids Offshore Landfill Gas Digester Gas H2 Purification
No. of Units 52 5 5 7+12 7 1 94
Total
>170
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Large Onshore Separex Projects
LocationPakistan
MMSCFD500
CO2 Removal6.5%-2%
PretreatmentMG
Stages2
PakistanMexico Egypt Egypt Spain
200120 107+218 234 980
12%-3%70%-5% 6.7%-3% 9%-3% 5%-2.5%
MGMG Std Std Std
22 2 2 1
Offshore Separex ProjectsCO2 Removal50%-20% 44%-8% 40%-23% 28%-3% 35%-23%
LocationThailand Malaysia Thailand FPSOThailand Thailand1
MMSCFD32 680 580 11 480
PretreatmentMG MG MG J-T MG
Stages1 2 1 1 1
FPSOBrazil21 Startup June FPSOBrazil 2011 2
176176
25%-5%35%-5%
J-TJ-T
21
Startup 2012
Antrim Shale Gas – Project HistoryQuicksilver Resources Inc. – (formerly Mercury Exploration)1993 – Chose a Separex Membrane system for CO2 removal at the Wilderness Plant near Gaylord, MI Why?– Capital costs appeared to be similar – Operating costs appeared to be similar – Installation in phases with delayed investment 1993 1994 1995 Plant 1 Plant 2 Plant 3 15 MMSCFD 15 MMSCFD 15 MMSCFD
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Antrim Shale Gas16 14
Inlet12 CO2 - Mole % 10 8 Design Feed CO2 Level 6 4
Outlet2 1995
1996
1998
2000
2002
2004
2006
2008
2010
Feed CO2 has steadily increased Product Gas CO2 has remained on specificationUOP 5887-15
Antrim Shale Gas 2006 – Reality CheckOperating CostsMembrane Plant ESTIMATED Cost ($/MSCF) 0.131 Membrane Plant ACTUAL to 1995 0.111 Membrane Plant ACTUAL to 2006 0.095
Simple back calculation gives cost savings of the Membrane Plant (0.131-0.095) x 45,000 x 365 x 0.998 = $590,117 / year
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