新产品评估管理程序

DCGPDONGGUAN Document Released 2007.11.20 09:45:33+08'00'

新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

进 评

产 评

电 设计 师

设计 师

业 师

测试 师

设计评 验证

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新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

新产品评估管理程序

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New Product Evaluation Management ProcessSupplierEnd Customers

InputPSU Quotation request

Flow Chart (* sub-process)

OwnerSales

Output1.Spec. 2.Customer RFQ package

CustomerSales

Project Inform/QuotationRFQ~EVT Design Review

1.Team supervisor 2.Team engineer 3.Sales

1.RFQ Notice 2.Spec. 3.Customer Schedule 4.Engineering selection guideline 5. Engineering loading control sheet

RFQ Design/Review

Sales

1. New project evaluation form 2. DPFMEA 3. Confirmed leveraged model or Topology 4. Block Diagram& Theory of operation

1.Team supervisor 2.Team engineer 3.Sales

1.Team supervisor 2.Team engineer 3.Sales

1. New project evaluation form 2. DPFMEA 3. Confirmed leveraged model or Topology 4. Block Diagram& Theory of operation

Paperwork Design/ Review

Sales

1.BOM 2.DF x Score card 3.Issue log 4.New project evaluation form 5.PWB Layourt Request Form 6.Magnetic Request Form 7.EVT Application Form 8.Design Review Form 9.Schdule 1.BOM 2.DF x Score card 3.Issue log 4.New project evaluation form 5.PWB Layourt Request Form 6.DVT Application Form 7.Design Review Form 8.Schdule 9.Critical Component 10.System Diagram 11.Flow Chart

1.Team supervisor 2.Team engineer 3.Sales

1.Team supervisor 2.Team engineer 3.Sales

1.Test Data 2.DFMEA 3.DFx Score Report 4.Customer Feedback 5.Firmware Test Result 6.Schedule 7.Customer Spec 8.PWB Drawing 9.BOM 10.Magnetic Manufacture Spec 11.Mechanical Drawing 12.Block Diagram

EVT Design/Review

1.Team supervisor 2.Team engineer 3.Sales

1.Team supervisor 2.Team engineer 3.Sales 4.Delta Sales

1.Team supervisor 2.Team engineer 3.Sales

New Model Evaluation Form

Project Award

1.Team supervisor 2.Sales

Approval of Transfer

1.Team supervisor 2.Sales

Kick off meetingSales

1.RD&Delta Team members 2.Schedule 3.DQA datas 4.Customer Requests 5.Product Transfer

Kick off Transfer meeting

Sales

1.Transfer Meeting Minutes 2.Golden Samples 3.Test Program/Data 4.DF x score card/Issue log 5.Multiple Source List 6.OI 7.Schdule

1.Delta Team 2.Sales

1.NPE team 2.PC 3.Sales

1.Golden sample 2.OI/fixture/Test program 3.Multiple source list 4.DF x score card/issue log 5.DFMEA 6.Schdule 7.Material prepare

DVT Evaluation

Production prepared

Re-DVT

1.NPE team 2.PC 3.Sales

1.Material prepare status 2.OI/fixture/Test program status 3.Production schdule

1.NPE team 2.PC

1.NPE team 2.PC 3.Sales

1.Material prepare status 2.OI/fixture/Test program status 3.Production schdule

Before on line review meeting

1.NPE team 2.PC

On line check list

1.NPE team

1.NPE DVT team 2.RD team 3.Sales/PC

1.ENG SPEC(SN, BOM,ECN…) 2.PFMEA 3.PMP 4.OI 5.Fixture&Tooling 6.Materials 7.Multiple source list

DVT Evaluation

1.NPE team 2.RD tea

m

1.Evaluation report 2.Products

1.NPE team 2.RD team

1.NPE DVT team 2.RD team

1.Production issues(AI/SMD.PF.Main line)

DVT Review meeting

1.NPE DVT team 2.RD team

1.Solutions for production issues 2.DF x score card 3.Schdule

1.NPE DVT team 2.Sales/PC

1.NPE DVT team 2.NPE manager

1.DF x score card/issue log 2.PFMEA 3.Flow chart 4.Fixture list 5.Multiple source result 6.Production status

Reject if score< 80 or exist open Issues

DVT Green Light Issued

NG

Reject Meeting

1.NPE DVT team 2.RD team

DVT report

1.NPE DVT team 2.RD team 3.Sales/PC

Accept score>95 and no open issues

OK Special Control DVT team 1.Transfer Meeting Minutes 2.Golden Samples 3.Test Program/Data 4.DF x score card/Issue log 5.Multiple Source List 6.OI 7.Schdule

1.DVT team 2.PVT team 3.RD team 4.Sales/PC

1.DVT G/L 2.Production notice 3.DVT data 4.Schdule

DVT-PVT Transfer Qualification Review

1.PVT team 2.Sales/PC

1.PVT team

1.DF x/MFx score card/issue log 2.PFMEA 3.PMP 4.Fixture list 5.DVT OI 6.MSA

PVT Evaluation

Process Design

Re-PVT PVT team

1.Update PFMEA 2.Update PMP 3.Update Fixture list 4.PVT OI 5.MSA

PVT Team

1.PVT team

1.Update PFMEA 2.Update PMP 3.Update Fixture list 4.PVT OI 5.MSA 6.On line check list

On line check list review

1.PVT team 2.NPE manager

update PVT design review check list

PVT Team

1.RD-EE,ME 2.PVT-QC 3.PVT-IE/TE/QC 4.PVT-IE/TE 5.PVT-IE/TE

1.ENG SPEC(SN, BOM,ECN…) 2.First Article inspection plan. 3.PMP 4.OI 5. Fixture&Tooling

Approved Notice for Production

NG NPE Manager Approval Model On Line Check List

1.PVT team 2.Sales/PC

OK

1.PVT-IE. 2.PVT-QC 3.PVT-QC 4. PVT-TE

1.First Article Insepction Report 2.Trouble Shooting Report 3.Cpk data 4.Test data

Production and Verification

PVT-IE/TE/QC

1.Score Card 2.Issue Log 3. PFMEA Report

MFG

1.PM(NPE-IE) 2.PVT-IE/TE 3.QA/IE/TE

1.Issues Log 2.PVT PFMEA report 3.PMP

PVT Review Meeting

PVT IE PVT-TE PVT-QC

1.Updated FMEA Report. 2.Process verify Score Card 3. Confirmed PMP.

MP Team

1.NPE-IE/TE/QA/MFG 2. Safety

1. PVT Report ( Score card/Issue Log/FMEA) 2. Safety IPI report

Process Green Light Issued

Reject if score< 80 or exist open Issues

NG

Reject Meeting

PVT Manager

PVT Report(Score card/Issue Log/PFMEA)

MP Team

PVT Team

1. PVT Report ( Score card/Issue Log/PFMEA/STD) 2. Fixture/tooling 3. OI(TE/IE) 4. DOE Report 5. B/I or Test board 6.Test Sample&Test Data 7. Test Program 8. Trouble shooting Record 9. MSA Report 10. Test Coverage report 11. PMP 12. PCN

Accept score>95 and no open issues

OK

PVT-MP Transfer Meeting

Special Control PVT-TE/TE/QC Transfer meeting minutes MP Team

MP Team

1. OI 2. Fixture/Tooling 3.B/I or Test board 4. PMP 5. DOE report 6. Test Sample&Test date 7.Test Program

Mass Production

First Mass Production lesson Learn Process

MP TEMA

1. Test data 2. Production Report

MP Team

1. MP QA 2. MP MFG

1.QA Report 2.Product Report

1st MP review Meeting

NG NPE IE First MP KPI Report MP Team

1.MP team

1. OI 2. Fixture/Too

ling 3.B/I or Test board 4. PMP 5. DOE report 6. Test Sample&Test date 7.Test Program

OK

Mass Production

MP TEMA

NPI+3 KPI

MP Team

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