直流小电机控制计划

直流小电机控制计划,供各位参考

SU= Starting up of OC=Operator check Page 1 10 C= continuous CS= Check sheet Xhrs= per hours T = each shift L=each lot Part/ Process Number IQC Process Name/ Operation Description Bearing Shaft Machine, Device, Jig, Tools For Mfg. Characteristics Produce/Process Specification/ Tolerance Inner and outer diameter; oil percentage Harndess; End gear dimension End Run-out Roughness of two ends Pin holes checking Physical Characteristic Electrical characteristic Solderability Angle checking Run-out Concentricity Hi-Pot Harness of copper E10 Capacitance Polar attached force Solderability Anti-folding strength Anti-surpress strength Harness Life-test Strength Magnetic characteristic Density Radian Thickness Anti-Rust Magnetic characteristic(Iron Loss ) dimensions Applying requirements Swiveling torque of bushing >18% HRC18~23 See drawing <0.03 <0.4 <5 holes per 5 meters Acc to Spe Acc to Spe 232+/-5℃ See drawing <0.03mm <0.015mm AC600V/2mA/1S HV100 min by 300gX5S 13~18V 8nF min >1kgf 232+/-5℃;ΔE10/E10<10% >1kgf >5kgf See Spe See Spe See Spe See Spe See Spe See drawing See Spe See Spe See Spe See drawing 20 mNm min Method Evaluation Measurement Technique Caliper Fire Hardness tester Micrometer Micrometer Roughness tester Chemical Sample Size Freq. AQL 5pcs AQL AQL AQL AQL 5pcs 5pcs 5pcs 5pcs AQL AQL AQL AQL AQL AQL AQL 5pcs 5pcs 5pcs 5pcs 5pcs 5pcs AQL AQL 5pcs AQL 5pcs 5pcs 5pcs 2 pcs 100% 2 pcs L L L L L L L L L L L L L L L L L L L L L L L L L L L L L L T C T Control Method OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC OC CS OC CS

Enamelled Wire

Commutator

VDR

Carbon Brush

soldering Porjector Micrometer Micrometer Hi-pot tester Hardness tester Multimeter LCR Ergometer LCR Ergometer Ergometer Hardness tester Spring force tester Teslameter Digital Scale Projector Micrometer

Spring Magnet block

silicon steel sheets

SP01 Stamping rear housing Press and tooling SP02 Fitting bushing into Fitting machine rear housing and mould

Check sheet Visual inspection Torque meter

直流小电机控制计划,供各位参考

SU= Starting up of OC=Operator check Page 2 10 C= continuous CS= Check sheet Xhrs= per hours T = each shift L=each lot Part/ Process Number S01 Fitting magnet & spring into rear housing Process Name/ Operation Description Machine, Device, Jig, Tools For Mfg. Characteristics Produce/Process Specification/ Tolerance Gauge checking(validate gauge) Inernal Diameter Fitting fixture and Magnet depth mould Distance between spring and magnet S02 To greas bushing Applying requirements * The magnets are magnetized by supplier. Visual inspection 100% C OC 10 mm min 4 mm min 7 mm min Method Evaluation Measurement Technique Visual inspection Go/NG Gauge Dial caliper Dial caliper Sample Size Freq. Once 100% 2 pcs 2 pcs SU C 2 hrs 2hrs Control Method CS OC CS CS

直流小电机控制计划,供各位参考

SU= Starting up of OC=Operator check Page 3 10 C= continuous CS= Check sheet Xhrs= per hours T = each shift L=each lot Part/ Process Number Process Name/ Operation Description Machine, Device,

Jig, Tools For Mfg. Press and tooling Stacking machine Characteristics Produce/Process Specification/ Tolerance dimension Gauge checking(validate gauge) Twisting requirement Stacking thickness Position of stacking Pushing out force of lam. Twisting torque force of lam. RP03 Rotor isulation R01 Commutator fitting painting machin Comm. fitting Epoxy apply requiremnt Gauge checking(validate gauge) Comm. position Comm. angle Pushing out force of comm. Twist torque force of comm. R02 Armature winding Armature winding Wire diameter / type machine Number of turn Winding tension Pin hole testing Resistance requirement R03 Comm. fusing Fusing machine Applying requirements The thickness of magnet wire after fused R04 VDR soldering Iron welding Assambly requirement Visual inspection 100% C OC 2/5 of diameter <flat <4/5 of diameter 5+0,5/-0,5 ohm par bobine 3 mm +0,5/-0,5 0°+/-1° 10 N min 10 mNm min diam 0,11 mm 2-EAIW 150 300 g +- 50g Non twist requirements 20 mm +0,5/-0,2 7 mm to 7,4 mm 20 N min 10 mNm electrostatic machine 75KV Go/NG Gauge Fixture with dial indicator Pushing meter Torque meter Visual inspection Visual inspection Fixture with dial indicator Angle gauge Pushing meter Torque meter Micrometer Count Pulling meterBrine & phenothalin and DC 12V power

Method Evaluation Measurement Technique Check sheet Visual inspection

Sample Size Freq. Once Once 100% 100% 2 pcs 2 pcs 100% Once 100% 1 pc 2 pcs 2 pcs SU SU C C T T C SU C SU 2 hrs 2 hrs

Control Method CS CS OC OC CS CS OC CS OC CS CS CS CS CS

RP01 Lamination stamping RP02 Lamination stacking Shaft

See drawing

Once Once

SU SU

CS CS

Ohmmeter Visual inspection Magnifing glass Dial caliper

2 pcs 100% 5 pcs 1 pc

2 hrs C 2 hrs T

CS OC CS CS

直流小电机控制计划,供各位参考

SU= Starting up of OC=Operator check Page 4 10 C= continuous CS= Check sheet Xhrs= per hours T = each shift L=each lot Part/ Process Number Process Name/ Operation Description Machine, Device, Jig, Tools For Mfg. Characteristics Produce/Process Specification/ Tolerance iron temperature R05 Armature testing Universal tester bar to bar resistance 330°+-10 5+0,5/-0,5 ohm par bobine Method Evaluation Measurement Technique Thermometre Universal tester 100% C OC Sample Size Freq. Control Method

直流小电机控制计划,供各位参考

SU= Starting up of OC=Operator check Page 5 10 C= continuous CS= Check sheet Xhrs= per hours T = each shift L=each lot Part/ Process Number R06 Process Name/ Operation Description Machine, Device, Jig, Tools For Mfg. Characteristics Produce/Process Specification/ Tolerance Requirements Check machine by …… 此处隐藏：9616字，全部文档内容请下载后查看。喜欢就下载吧 ……